SYSPRO connects your equipment, processes, and people through real-time data, so you see the whole factory at a glance and act before small issues hit output. This is the smart factory built on the ERP you already trust, not a science project.
Most factories already collect plenty of data. The problem is that it sits in islands. The machine knows its own status, the planning sheet knows the schedule, the operator knows what just went wrong, but none of them are talking to each other. Decisions get made on yesterday's numbers, and problems are noticed only after they have already cost output.
SYSPRO's smart factory closes those gaps. It connects equipment, processes, and teams through real-time data, AI, and IoT, turning Industry 4.0 from a buzzword into measurable results. Live dashboards track equipment status, material flow, and performance, so you can act before an issue reaches the customer. Smart sensors and AI-driven workflows reduce manual effort and flex with changing production volumes.
Because it is built on SYSPRO's Manufacturing Operations Management suite and an open API architecture, machines, systems, and people link through one platform rather than a tangle of point tools. You do not have to rip anything out to start. You build digital capability progressively from the ERP's intelligent core, adding connected services as the value becomes clear.
One Connected Picture Machines, systems, and people share the same live data in SYSPRO, so the whole factory works from one current view rather than separate islands.
Machines, sensors, and systems link through open APIs and IoT.
Equipment status, material flow, and performance stream live.
AI and analytics highlight trends, exceptions, and risks early.
KPIs, alerts, and job data on dashboards and mobile devices.
Teams respond on the floor while there is still time to fix it.
The smart factory is a loop. Machines and people feed live data into SYSPRO, the system turns it into insight, and your teams act on it while it still matters. Then it starts again.
Open APIs and IoT link machines, sensors, systems, and people into one platform, so the factory shares a single live picture.
Dynamic dashboards track equipment status, material flow, and performance, with KPIs and alerts on any device, not static reports.
Sensors, predictive maintenance, and machine-learning insights help you optimize performance and prevent downtime before it happens.
SYSPRO turns Industry 4.0 into capabilities you can switch on as the value becomes clear. These are the pieces that connect your floor, surface what matters, and help you act before problems cost you output.
See the full picture with live dashboards that track equipment status, material flow, and performance. Monitor OEE, downtime, and variance with dynamic dashboards instead of static reports, so you can act before issues impact output.
Link machines, systems, and people through connected manufacturing. Smart sensors capture conditions across the floor and feed them into SYSPRO in real time, turning physical equipment into a live source of operational data.
Leverage sensors, predictive maintenance, and machine-learning insights to optimize performance and prevent downtime. Spot the early signs of equipment trouble and schedule a fix before a breakdown stops the line.
Use RPA and AI-driven workflows to automate repetitive tasks and reduce manual work across production and admin. Intelligent bots free your people for higher-value work and let the operation flex with changing volumes.
Give teams mobile access to KPIs, alerts, and job data, powering instant responses and on-the-floor problem solving. Managers and operators see live job status wherever they are, so decisions do not wait for a desk.
Integrate CRM, supply chain, manufacturing execution, and other applications through SYSPRO's flexible API ecosystem and cloud architecture. Connect the tools you already run rather than replacing your whole stack.
Connected machines only create value if something turns their signals into decisions. SYSPRO is that intelligent core. Real-time data from the floor flows into scheduling, analytics, and maintenance within one platform, so a reading from a machine becomes a planning change, a dashboard alert, or a work order without ever leaving the system.
Shop floor data collection and finite-capacity scheduling connect directly to execution. Real-time signals from the floor feed planning, so schedules reflect what is actually happening on the machines, not last week's assumptions.
Live dashboards track equipment status, material flow, and performance, monitoring OEE, downtime, and variance dynamically rather than in static reports. The same data that runs the floor drives the analytics leaders rely on.
Sensors and machine-learning insights support predictive maintenance, flagging issues before they cause downtime. A predicted fault can raise an alert and a work order inside the same system that schedules the job around it.
Dashboards show equipment status, material flow, and performance as it happens, so you can act before an issue reaches output.
Open APIs and cloud architecture link machines, systems, and people, integrating CRM, supply chain, MES, and more into one connected operation.
Floor data and business data live in the same platform, so a signal from a machine and a number in a report are always the same fact.
Smart factory thinking pays off wherever machine time, throughput, and quality decide the margin. These are the manufacturing sectors where connected, data-driven production makes the clearest difference.
Uptime You Can Predict.
Complex equipment runs best when downtime is predicted, not discovered. Sensors and machine-learning insights flag wear early, so maintenance happens on plan rather than mid-job.
Throughput, Measured Live.
High-volume parts production lives on consistent cycle times. Live OEE and variance tracking surface losses as they happen, so the line stays close to its true potential.
Consistent Output, Less Waste.
Tight margins reward steady, monitored production. Real-time visibility into material flow and performance helps cut waste and hold quality batch after batch.
Every Machine Accounted For.
Mixed-job shops gain from seeing every machine's status at once. Connected data and live dashboards make scheduling and load balancing decisions based on reality, not guesswork.
Process Control, in Real Time.
Continuous and batch processes depend on tight control. Machine data and automated workflows reduce manual checks and keep output within spec across long runs.
Precision, Tracked at Scale.
High-mix electronics demand precision and traceability. Connected manufacturing keeps performance data and quality signals flowing, so issues are caught early across every line.
Wherever You Are on the Journey, Mareba Will Help You Build the Smart Factory.
Book a short demo and we will show how to start from your ERP core and add smart capabilities as you grow.
A smart factory is a journey, not a switch you flip. Mareba helps you start from your SYSPRO core and add connected capabilities step by step, in the order that delivers value for your operation. We have been doing this across East, West, and Central Africa for over 25 years.
We Find Where Data Will Pay Off First.
We look at where your factory stands today and where connected data would deliver the most value, from downtime to throughput to quality. The roadmap targets real pain points first, so early wins fund the wider journey.
The Floor Wired Into the Core.
We connect equipment and shop floor data into SYSPRO using its open APIs and integration capabilities, so machine signals and production data flow into one platform rather than sitting in isolated systems.
From Raw Signals to Real Decisions.
We set up the live dashboards, alerts, and automated workflows that turn floor data into action, tracking OEE, downtime, and variance, and automating repetitive tasks so your team spends time on the decisions that matter.
Add Capability as You Mature.
We train your team and stay on to add capabilities as you grow, from predictive maintenance to deeper analytics. The smart factory expands progressively, so investment follows results rather than running ahead of them.
Your machines, your data, your decisions. Connected by Mareba, built on SYSPRO.